BIW FIXTURE DESIGN Course In PUNE

Automotive BIW Fixture Design using CATIA V5
BIW FIXTURE DESIGN is Job-Oriented industrial Domain training on Live / Dummy Projects.

Syllabus

Learn from the best: leading experienced faculty & industry experts deliver this course through engaging videos and live/dummy projects with Indian and German Standards.

Course Overview

Master the Fundamentals of BIW Fixture Design using CATIA V5 with M CAD Solutions.

This course provides a in-depth knowledge of BiW fixtures, equipping you with the knowledge to excel in Design for production and manufacturing processes.

What You’ll Learn:

BIW Fixture Essentials: Know the different types of fixtures, terminology, and applications of BIW Fixtures.
Tool Station Expertise: Explore the various tool stations used in BIW Fixture Design, understanding their specific functions and use-case.
In-Depth complete Fixture and different Units Knowledge: Get into the design principles and functionalities of Simple Rest units, Simple Clamp Units, Fixed Pin units, clamp and rest units, Retracting Pin units, pin on clamp units, Combine Units, Pivot Point concept,dump units, sliding units, and base units.
3D Concept and 3D Finish: Develop strong skills with knowledge in designing and finalizing BIW fixture units in with proper guidelines and calculations.

By the end of this course, you’ll be well-equipped to contribute confidently to the independently design and implementation of effective complete BIW fixtures.

Learn BIW FIXTURE DESIGN from the Industry-Expert

We provide the best BIW Fixture Design course in Pune. India’s 1st BIW Fixture Design Job Oriented course where we provide training on live/ dummy projects. Join the domain course at M CAD Solutions and Learn in-depth knowledge and design approaches from basic to Advance using CATIA V5 Software. We provide expert technical support and help you to develop a project-based portfolio. M CAD Solutions is specialized in designing BIW fixtures for Automotive OEMs, Tire1, Tire2 suppliers with Indian and German Standards.

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Design Engineer

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Overview

Instructor

Overview

Instructor

This Course Include

Course Syllabus

To ensure our curriculum stays relevant, we engage in daily discussions with industry leaders at companies in India as well as Internationally.

“Unlock your potential with M CAD Solutions! We offer affordable and flexible training in the BIW Fixture Design Domain, with scholarships. Join us and reach your goals!”

Introduction to BIW-Fixture

In this, you will learn
- What BIW, Jigs, & Fixture
- BIW PARTS.
- Nomenclature
- Different Types of Fixtures & their applications in industry
- BIW stations & its use
- Basic terminologies

BIW-Fixture Basics

In this session, you will learn
- Project activities
- Different manufacturing processes.
- Different welding processes used in BIW Fixture Design.
- 3-2-1 Principle
- What is Design.
- Grippers introduction.
- Types of Grippers.

Pre-Design Processes

In this session, you will learn
- Process Documents.
- Design Guidelines.
- Design Standards.
- Tree structure in CATIA V5
- Top Down assembly method.

Project-01

In this session, you will learn
- Project 01 start with simple Rest and Clamp unit and Fixed Pin Units
- Concept of CAR Line.
- Input Require to Start Design.
- Design of simple rest and clamp unit using Tunker cylinder with PLP.
- Design of Fixed Pin Units.
- Base Unit considering ergonomics.
- Introduction to shims.
- Use of shims.
- types of shims.
- Introduction to STD Parts
- Different Types of STD Parts
- Types of Cyl used in BIW Industry.
- Tree structure, naming Structure
- Start Model concept
- Simple unit Building using Start model
- Simple unit Building using Start model
- concept of unit building (considering operator)
- Unit combine
- Clamp calculations for cylinder selection
- Unit Creation using Link to part
- Concept of Pin Unit
- Types of Pins
- Use of Diamond Pin
- Building – Location unit (Fixed pin Unit)
- shimming concept for round and slot hole
- Pin Unit Combine with Adjacent Units
- Weldment-simple
- Pin cyl types and Nomenclature
- Location unit Retracting pin Unit)-tunker SZK cyl.
- Location unit Retracting pin Unit)-simple-SZKD CYL.
- Location unit Retracting pin Unit)-using WELKAR CYL
- Location unit Retracting pin Unit)-using MGPM CYL
- Location unit Retracting pin Unit)-complex
- Stopper concept
- types of Stopper
- Type of sensor and nomenclature
- Use of Sensor in Fixture

- Simulation
- overview of simulation.
- Video for zone.
- Different types of Guns used
- Weld Gun selection criterion
- different welding types with examples like spot welding/MIG welding/stud welding/riveting/hemming/framing
- gun consideration for operator
- use of gun guide example
- Human ergonomics
- clearance chart
- Modifying units

3D Finish

In this session, you will learn
- Concept of 3D finish
  - 3D finish of Rest and clamp Units
  - 3D finish of Pin unit
  - 3D finish of Base Unit
  - 3D finish of Complex Units
  - 0,0 concept for mylar
  - concept of MACROS
  - Renaming Without Macros
  - Renaming using Macros
  - Tree reordering, hardware add
  - external references remove
  - Parameter and use and filling

Data Management

In this session, you will learn
- Save management
- Send to Directory
- Folder structure
- Maintaining status sheet
- avoid data duplication
- keeping backup

2D-Detailing Basics

In this session, you will learn
- checking point in 3D design before starting 2D
- GD&T symbols, meaning, importance
- Basics of limit/fit/tolerances
- 2D of simple rest and clamp unit GA (General Assembly)
- simple rest and clamp unit GA with ballooning
- Manufacturing processes & types

- Heat-treatment processes/ types /requirement
- Material used
- Surface finish symbols & values in 2D
- 2D – Simple Mylar
- Concept of Gascut
- 2D – L block
- 2D- Dolly plate
- 2D – Sheetmetal part
- 2D- Simple weldment
- Welding symbols in 2D
- 2D-Plate
- 2D-weldment -machining before welding
- 2D-Other shape
- 2D-3D mylar
- 2D-3D parts
- 2D-Base weldment
- 2D – Pin
- 2D – Pin retainer
- 2D – Shafts and Bush
- Base Hole Chart
- Fixture GA
- BOM

Project 02

- Unit building as per plp
- New Form Command
- Poka Yoke concept with example
- Cyl. Opening angle consideration
- Retracting Pin unit
- Magnet concept
- Pivot Point Setting
- Base Unit
- Sensor Units

Project 03

- Shimming Concept
- 2 WAY shimming unit building
- 3 WAY shimming unit building
- Mirror command and macro for mirror
- Angular Pin unit using Tunker cyl
- Angular Pin unit using MGPM
- Sensor Units
- Dump unit explanation
- dump out part load for small part with example
- Slide unit example

Project 04

- Pin on Clamp concept
- Pin on Clamp unit
- Stopper arrangement for Pin On clamp
- completing the remaining units
- Sensor Units

Project 05

- Pivot point setting concept
- Pin on Clamp model for single angle with different directions
- 3D finish of pin on clamp
- SMC Hinge Cyl. Calculation
- Suction cups use
- simple rest and clamp using CKG cyl
- Stoper for CKG, Rough Guide
- Power copy and its use for 3D finish
- Contextual Method

German Standards

- German standards Design Method
- German standards simple rest and clamp
- German standards- PIN UNIT
- German standards- weldment
- German standards- L block and other parts
- 3d finish of German Standards
- 3d finish – simple rest and clamp
- 3d finish – Pin unit
- German standards Renaming
- 2D using German stadnards

Curriculum

3 months / 3 hrs per day

This document outlines the process and stresses the importance of comprehending process design principles. Understanding these principles is imperative for optimal results and achieving organizational goals. Investing time and effort in the process will enhance business performance and efficiency. The document serves as a guide for interested parties looking to implement process design in their organizations.

Join our 3D concept design course to gain practical skills through 5 projects, including both Indian and global standards. Learn unit built-up, contextual design, shimming, angular pin units, pin-on-clamp, and pivot point concepts. Improve your professional skills and enhance your understanding of these key concepts. Register now to take part in this engaging and informative training program. We specialize in cylinder selections, SMC cylinder calculation, and pin cylinder criterion for optimal performance. Our team provides standard part options and expert support for productive operations. Contact us to discuss your specific needs.

Simulation Overview

Important terms in robotics include cell and zone construction, robot reach, spot projection, gun selection, types of gun, and path planning. Understanding and using these concepts correctly is crucial in robotic system design and development. Checking fixture for clash and keeping clearances as per standards.

Types of guns
Thumb rule of gun selection
Gun guide

All Concepts of 3D finish

2D Manufacturing drawings

Using CATIA V5, produce 2D manufacturing drawings adhering to Indian and German standards. Implement appropriate GD&T (Geometric Dimensioning and Tolerancing) for manufacturability and apply precise tolerances. Select suitable materials and manufacturing methods. Incorporate proper surface treatments, such as hardness and color codes, for all components. Complete the title block with comprehensive details. Utilize correct roughness symbols. CATIA V5 ensures efficient and accurate design processes.

Skills You Will Get In
M CAD Solutions?

Project Based Training
Domain Training
Experienced Faculty
Training Based On Indian And German Standards
Minimum Batch Size
Industrial Visit

How Get Ready For Industry

Regular Assignment

Regular assignments are an integral part of M CAD training program.Through project work and task-based assignments, students are able to apply the theoretical knowledge This allows them to develop a deeper understanding of BIW software and its applications in various industries

Weekly Test

A weekly test is an assessment that takes place once a week to evaluate students' understanding of the topics covered during that week's learning sessions. It is a common practice in educational settings and serves several purposes:

Project Based Training

Project-based training is an educational approach where learning is centered around completing real-world projects rather than just theoretical concepts. It is a hands-on and practical method that aims to enhance students' skills and knowledge through active engagement and problem-solving.

Theory And practice

Theory and practice are two essential components of the learning process that complement each other to create a comprehensive understanding and application of knowledge.

Related Downloads

Requirements

Additional Benefits

We guarantee a highly interactive and professional training experience that comprehensively covers every angle of fixture design. We also provide training of biw fixture design using German standard

Softskill Training

It is a process that focuses on developing non-technical, personal attributes and abilities. These skills are essential for effective communication, collaboration, and overall success in both professional and personal settings. Unlike technical or hard skills, which are job-specific and can be easily measured, soft skills are more subjective & revolve around emotional intelligence & social aptitude.

Mock Interview

A mock interview is a simulated practice interview designed to help individuals prepare for real job interviews or other significant interviews, such as college admissions or scholarship interviews. It is a valuable tool in interview preparation as it allows candidates to practice their responses, refine their communication skills, and gain confidence in a supportive environment.

Resume Writing

Resume writing is the process of creating a professional document that highlights your education, work experience, skills, and achievements. It serves as a tool to showcase your qualifications and accomplishments to potential employers and helps you stand out from other job applicants. Remember that your resume is a marketing tool that represents you to potential employers.

Crack the Code: 100 Challenging BIW Fixture Design Interview Questions Revealed!

Are you fascinated by the world of automotive engineering and design? Do you have a keen eye for detail and a passion for problem-solving? If so, then biw fixture design might be the perfect field for you. In this article, we will explore some of the most important interview questions that can help assess your proficiency in biw fixture design, from basic concepts to advanced techniques. Whether you are just starting your career or looking to take it to the next level, these questions will not only test your knowledge but also provide valuable insights into this exciting and ever-evolving industry.

Learning Outcomes

Knowledge

You’ll acquire industry-relevant knowledge, enabling independent design backed by strong manufacturing process understanding.

Software Skills

You will learn the skills of CAD software, will train you CATIA sofwatre with effective use. your speed and accuracy will increase

Confidence

Completing the course will enhance your interview confidence. We’ll assist by providing industry-specific knowledge to boost your confidence.

Opportunities

Completing this course opens doors to BIW Fixture Design roles in Pune, Bangalore, Chennai, Delhi, Gurgaon, and Hyderabad.

Design Fundamentals

You’ll receive training on real projects following Indian and European standards (German standards). This ensures a clear understanding of your design approach.

Hands-on Experience

You’ll train on progressively challenging projects, gaining hands-on experience equivalent to 2 years by course end.

Ratings & Reviews by our students and Clients

M CAD Solutions has got honest feedback from our students and clients around the globe.

Suraj Mahadik

Designation

MCAD Solutions is the best institute who want to make a career in the Design & CAE domain Should choose MCad.They are project oriented & time friendly. Teaching is according to the industry standards and the course was well organized in that they teach Basic knowledge about Fixture Design.

Mayur Salunkhe

Designation

Just completed my 3-month BIW Fixture Design course. It was a pleasant learning experience. I got trained under experienced faculty and placed in one of the leading BIW Fixture companies. Highly recommended to freshers for its excellent doubt clarification and placement support. Thankful to Manoj sir and Vaishnavi Mam for their guidance and support.

Tejas Jadhav

Automotive Plastic trims Design engineer

Highly recommended for freshers those who want to pursue career in Automotive interior trims design domain. Manoj Potdar sir have very good experience and in depth knowledge in this domain.They teach you from Scratch and always there for guidance on small mistakes.

Shubham Chougule

Design engineer

Dear, M cad solutions Thank you for your valuable support and all for your great sessions. I feel so fortunate to have been selected for Enrokon Solution LLP.Kothrud,pune. Before the completion of training. You have inspired me. All the sessions taken by you were inspiring me to do my best in my career.Successfully I got 186 placement rank from Our class and being certified by BIW Fixture Design.

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